Enameled Aluminum Round Wire

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Enameled Aluminum Round Wire is a high-quality magnet wire designed for efficient electrical conduction in transformers, motors, inductors, and other electromagnetic devices. Made from high-purity aluminum with a smooth enamel insulation coating, this wire offers excellent electrical conductivity combined with reduced weight compared to copper alternatives.

The round cross-section enables easy winding and tight coil formation, improving space utilization and thermal management. The enamel insulation provides superior dielectric strength and thermal resistance, ensuring durability and consistent performance under electrical stress and elevated temperatures. This wire is ideal for applications where lightweight materials and cost efficiency are priorities without compromising on electrical and mechanical reliability.

Available in various gauges and thermal classes, enameled aluminum round wire meets international standards and is suitable for both industrial and consumer electrical manufacturing.

 Features:

  • High-purity aluminum conductor with smooth enamel coating

  • Round cross-section for versatile winding applications

  • Lightweight and cost-effective alternative to copper wire

  • Excellent thermal resistance and dielectric strength

  • Suitable for AC and DC applications in transformers and motors

  • Compliant with IEC, NEMA, and RoHS standards

Typical Applications:

  • Transformer windings

  • Electric motor coils

  • Inductors and reactors

  • Automotive electrical components

  • Consumer electronics

  • Renewable energy devices

Technical Specifications:

PropertySpecification
Conductor MaterialHigh-purity aluminum (≥ 99.5% purity)
Wire ShapeRound
Insulation TypePolyester, Polyesterimide, or Polyamide-imide enamel
Thermal ClassClass 130°C to 220°C (varies by insulation type)
Electrical Conductivity≥ 61% IACS (International Annealed Copper Standard)
Diameter Range0.1 mm to 5.0 mm (custom sizes available)
Dielectric Strength≥ 5 kV/mm (depending on enamel thickness)
Surface FinishSmooth, enamel-coated, defect-free
Compliance StandardsIEC 60317, NEMA MW 5-A, RoHS
PackagingSpools, coils, or custom packaging options

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